Factory Tour: Electric Wheelchair & Mobility Scooter Manufacturing

1000Mobility partners with a 50,000-square-meter manufacturing facility in China with a monthly production capacity of 3,000 units. Our partner factory combines advanced welding robotics, precision carbon fiber molding, and rigorous multi-stage quality control to produce electric wheelchairs, mobility scooters, and rollator walkers that meet CE, FDA, ISO 13485, and ISO 9001 standards.

Manufacturing Facility Overview

Parameter	Details
Facility Size	50,000 square meters
Monthly Capacity	3,000 units
Product Lines	Electric wheelchairs, mobility scooters, rollator walkers, wheelchair lifts
Material Capabilities	Carbon fiber, aviation aluminum (6061/7005), steel
Certifications	CE-MDR, FDA Registration, ISO 13485, ISO 9001
Quality System	IQC → IPQC → FQC → PSI (4-stage)
Third-Party Testing	SGS, TÜV
Export Markets	North America, Europe, Middle East, Southeast Asia, Latin America

Production Line Process

1. Raw Material Inspection (IQC)

All incoming materials — carbon fiber sheets, aluminum tubes, steel frames, motors, batteries, and controllers — undergo incoming quality control inspection. Materials that fail specification tolerances are rejected before entering the production line. Key tests include material composition verification, dimensional accuracy, and surface defect inspection.

2. Frame Welding & Fabrication

Frame welding is performed using a combination of robotic welding stations and skilled manual welding for complex joints. Aluminum frames use TIG welding for precision; steel frames use MIG welding for strength. All welds are inspected for penetration, bead quality, and structural integrity.

3. Surface Treatment & Painting

Frames undergo surface preparation including degreasing, phosphating, and drying before powder coating. The powder coating process uses electrostatic spray application with curing at 180-200°C, providing corrosion resistance rated for 500+ hours of salt spray testing. Custom RAL/Pantone colors are available for OEM/ODM orders.

4. Carbon Fiber Molding

For carbon fiber products (NOVA Carbon rollator, Luma Carbon wheelchair, Magna Carbon electric wheelchair), the manufacturing process includes:

• Pre-preg carbon fiber sheet cutting and layering
• Vacuum bag molding at controlled temperature and pressure
• Curing in autoclave for optimal strength-to-weight ratio
• Surface finishing with UV-resistant clear coat

This process produces frames that are 40-50% lighter than aluminum equivalents while maintaining equal or greater structural strength.

5. Assembly Line

Assembly follows a structured workstation sequence:

• Frame preparation and alignment
• Motor and transmission installation
• Battery system integration and wiring
• Controller programming and calibration
• Seat, armrest, and accessory installation
• Folding mechanism adjustment and testing

Each workstation performs self-inspection, with quality inspectors conducting random sampling at 2-hour intervals.

6. Final Quality Control (FQC)

Every finished product undergoes comprehensive testing:

Test Category	Test Items
Function Test	Motor operation, brake response, controller functions, folding mechanism
Load Test	Weight capacity verification at rated load + 10% safety margin
Battery Test	Charge/discharge cycle, range verification, charging time
Surface Inspection	Paint quality, welding appearance, assembly gaps, labeling
Safety Test	Anti-tip stability, electromagnetic compatibility (EMC), sharp edge check

7. Pre-Shipment Inspection (PSI)

Before packaging, a final AQL (Acceptable Quality Limit) sampling inspection is conducted per ISO 2859-1 standards. Products are randomly sampled for comprehensive re-testing. Packaging is verified for export suitability including drop testing and moisture protection.

R&D and Custom Engineering

Our engineering team supports OEM/ODM projects from concept to mass production:

• CAD Design: 3D modeling and engineering drawings using SolidWorks and AutoCAD
• Prototype Development: 7-15 day turnaround for custom prototypes
• Material Engineering: Carbon fiber, aluminum, and steel frame optimization
• Controller Programming: Custom speed limits, acceleration curves, and display interfaces
• Certification Support: Technical documentation for FDA 510(k), CE-MDR, and other market registrations

Learn more about our OEM/ODM manufacturing services.

Quality Management System

Our partner factory operates under dual-certified quality management systems:

• ISO 13485 (Medical Devices QMS): Ensures compliance with medical device manufacturing requirements, including traceability, risk management, and clinical evaluation support
• ISO 9001 (Quality Management): General quality management covering all operational processes, continuous improvement, and customer satisfaction

Every production batch is traceable with complete quality records, from raw material lot numbers to final inspection reports. View our certifications and quality process details.

Factory Audit & Visit

We welcome factory audits from potential partners. Both on-site visits and virtual factory tours can be arranged:

• On-Site Audit: Full-day factory tour including production lines, QC labs, and document review
• Virtual Tour: Video walkthrough of production facilities with live Q&A
• Third-Party Audit: We accept SGS, TÜV, Intertek, or customer-designated inspection agencies

Ready to schedule a factory audit? Contact us to arrange a visit.

Frequently Asked Questions

Q: Where is your factory located?

A: Our partner manufacturing facility is located in China, with 50,000 square meters of production space and a monthly capacity of 3,000 units. Detailed location information is provided to verified business partners.

Q: Can I visit the factory before placing an order?

A: Yes, we welcome factory visits and audits. Both on-site visits and virtual tours can be arranged. Contact us to schedule a visit at your convenience.

Q: Do you accept third-party factory audits?

A: Yes, we accept audits from SGS, TÜV, Intertek, and customer-designated inspection agencies. We can also provide recent audit reports upon request for qualified buyers.

Q: What is your production capacity and lead time?

A: Our monthly production capacity is 3,000 units. Standard OEM production takes 30-45 days after sample approval and deposit. Sample development takes 7-15 days. Bulk orders of 100+ units may require 45-60 days.

Q: Do you have carbon fiber manufacturing capabilities?

A: Yes, we produce carbon fiber rollators (NOVA Carbon, 5.5kg) and carbon fiber wheelchairs (Luma Carbon, Magna Carbon) using vacuum bag molding and autoclave curing processes.

Q: How do you ensure consistent quality across production batches?

A: Our 4-stage quality control system (IQC → IPQC → FQC → PSI) with ISO 13485 and ISO 9001 certified processes ensures consistency. Every batch is traceable with complete quality records, and AQL sampling per ISO 2859-1 is performed before shipment.

Explore Our Products

Our manufacturing capabilities cover three product categories with 15+ models:

Electric Wheelchairs

• MAGNA Carbon — Ultralight carbon fiber electric wheelchair (14.5kg)
• LUMA Carbon — Folding carbon fiber wheelchair with 20km range
• ALYA Core — Reliable aluminum-frame daily use wheelchair
• ALYA Air — Lightweight portable model for travel
• ALYA Flex — Versatile reclining backrest model
• Striker GT — Seat-lifting portable electric wheelchair

Mobility Scooters

• Cooper — 4-wheel heavy-duty scooter with 25km range
• Milo — Compact 3-wheel urban scooter
• Toby — Mid-size 4-wheel comfort scooter
• Riley — Folding scooter for transport ( airline-friendly)
• Zippy — Ultra-compact folding scooter
• Maxwell — Premium heavy-duty scooter with 150kg capacity

Rollators & Lifts

• NOVA Carbon — Carbon fiber rollator walker (6.8kg)
• PIXIE — Compact rollator for narrow spaces
• LIFTGO W1 — Vehicle wheelchair & scooter lift

Related Resources

• Learn about our quality control process and certifications
• Explore our OEM/ODM manufacturing solutions
• Read our mobility scooter buying guide
• Discover why distributors worldwide choose 1000Mobility